Metal Gathering Machine / Heating Upsetter / Electro Forging Machine

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ADVANTAGES:
- By employing Metal Gathering, many of the well known technical limitations and disadvantages of Mechanical Upsetting can be overcome
- Simultaneous heating and forming in one machine
- Almost unlimited gather in one operation. The mechanical upsetting limitation of about three times the diameter no longer applies. The modern engine valve has an upset length of up to 20 times diameter and lengths up to 40 times diameter are commonly electro-upset
- No longitudinal flash is formed (of the kind which is unavoidable in Mechanical Upsetter)
- No waste of Heating Energy or Material. Outside of the upset volume can be precisely controlled to allow subsequent 'Flash-Less' forging in closed dies
- Always ready for Instant Use. No warm-up period.
- Energy efficient, about 0.35 to 0.40 kwh / kg.
- Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
- Noise Free and Environment Friendly as the machine does not emit heat, fume, exhaust gases or other pollutants.
- Free upsets can be finish forged without re-heating thus saving time and energy.
- Consistent heating temperature through the use of thyristor control.
- Optimal grain flow and fault free surface. The unheated bar length remains unchanged.

 

Specifications:

Model: MGM-30 MGM-50
Load: 30 KVA 50 KVA
Max. Diameter of Rod: 16 mm 30 mm
Max. Diameter of Gathered Head: 50 mm 100 mm
Max. Gathering Force: 50670 Kgf. 72000 Kgf.
Max. Length of Gathered Head: 75 mm 75 mm
Clamping Force: 85 Kgf. 85 Kgf.
Net / Gross Weight: 1100 / 1350 kg. 1250 / 1500 kg.
Dimensions: 2.6 x 1.4 x 1.6 m 2.8 x 1.4 x 1.6 m
Shipping Volume: 6.0 m3 6.5 m3
   

VIDEO OF
HYDRAULIC METAL GATHERING MACHINE / HEATING UPSETTER

VIDEO OF
PNEUMATIC METAL GATHERING MACHINE / HEATING UPSETTER
 

VIDEO OF
HYDRAULIC HORIZONTAL METAL GATHERING MACHINE / HEATING UPSETTER

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Maneklal and Sons (Exports)
237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Tel: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com

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