Exercise Book Making Machines

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Automatic Plant

Automatic Hydraulic Paper Cutting Machine
Automatic Reel To Sheet Ruling Machine 
Automatic Counting and Folding Machine 
Book Stitching Machine
Three Knife Trimming (Three Edge Trimming) Machine

Semi-Automatic Plant

Semi-Automatic Paper Cutting Machine 
Disc Ruling Machine 
Book Stitching Machine 
Book Pressing Machine 
Operators required for a Typical Production


AUTOMATIC PLANT

Fully Automatic, Programmable, High Speed Hydraulic Guillotine Paper Cutting Machine

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- Machine suitable for Paper, Board, Veneers, Plastic & Metal Foils
- Programme: The machine can store 99 programmes and the capacity of one programme is 99 cuts. Accuracy of the programme is 0.01 mm or 0.001 inch. Conversion in inch and mm fractions is also possible
- Mode: Single Cut & Multi Cut
- Back Gauge Accuracy Control through Ground Guide System
- Air cushion table for easy movement of heavy stock
- Infrared photo cell safety device
- Adjustable variable clamping pressure: 300 to 4500 kg
- Hydraulic Power Pack unit with double pressure cylinder
- Precision cutting
- Lighting on cutting edge
- Knife easily changeable & adjustable by single operator
- Extended side tables for stocking
- Drive Gears in oil bath
- Frame, Tables & Knife holder of graded cast iron
Model:  AHC-45
Max. Cutting Width: 1150 mm
Feed Depth:  1150 mm
Clamp Opening: 160 mm
Front Table: 700 mm
Table Height: 900 mm
Smallest Cut: 20 mm
Clamp Pressure min. / max.: 300 / 4500 kg
Cuts per minute: 40 - 42
Power - Main Drive: 5 HP
Power - Back Gauge: 1 HP
Power - Blower: 1 HP
Net / Gross Weight: 3500 / 3800 kg
Dimensions: 2.6 x 1.8 x 1.6 m
Shipping Volume: 8.0 m3

Standard Accessories:
Electricals, Air Table, Photo Cell, 2 knives and a set of tools
Automatic Reel To Sheet Ruling Machine

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- Dual operation copy margin and automation of the processing production
- Line production from paper reel to ruled sheets with 3 & 4 colours inking system on each side
- Equipped with a rotary system for point to point cutting
- Rigid construction. Quality material and balanced rollers ensure long life running
- Reel Feed system reduces labour cost
Model:  ARSR-900
Machine Size: 900 mm
Reel Width (minimum / maximum): 400 mm /  880 mm
Reel Diameter: 1200 mm
Core Diameter: 700 - 1100 mm
Maximum Reel Weight:  500 kgs
Ruling / Printing Width:  880 mm
Output:  100 mts per minute
Cutting Length:  400 to 840 mm (variation in 1 cm)
Stack Height:  1600 mm / 28 reams
Motors:  3 HP + 3 HP + 1 HP
Floor Space:  8250 x 4350 mm
Net Weight:  7000 kgs
Automatic Counting and Folding Machine

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- Dual operation of automatic counting and folding of sheets in single and double parallel folded blocks
- Minimizes almost all production problems of folding job of exercise notebooks and registers
- Rigid construction and quality material ensure long life

Model: ACFM-900
Sheet Size (maximum / minimum): 860 x 830 mm / 400 x 350 mm
Folding Capacity:  2 to 12 sheets depending on condition and quality of paper
Maximum Mechanical Speed:  180 to 200 sheets per minute
Pile Stack Capacity:  10 to 12 reams
Power:  Total 2.5 HP
Floor Space Required:  4000 x 1370 mm
Machine Weight:  1700 kgs.

Book Stitching Machine - Power Operated

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Model  PST-1
Size  1"
Machine Throat - Saddle  12"
Machine Throat - Pad  11"
Machine Speed  180 Staples / Minute
Motor  1 HP
Net / Gross Weight  300 / 400 kgs.
Shipping Volume  1.5 m3
Three Knife Trimming (Three Edge Trimming) Machine

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Features:
- Automatic pre-clamping of pile of books
- Automatic pile slide into cutting station
- Feeding of books away from the knife zone (cutting station)
- Stepless, auto-adjustable, hydraulic book clamping
- Electromagnetic drive clutch & brake system
- Automatic cycle control
- Quick change knife setting
- Easy set-up & job change over
- Centralized lubrication system
 
Model: TKT-20
Speed: 20 cycles / minute
Trimmed Size (min.): 70 x 100 mm
Trimmed Size (max.): 260 x 370 mm
Pile Height (min.): 8 mm
Pile Height (max.): 110 mm
Pre-Clamping Opening (max.): 125 mm
Pre-Clamping Pressure: 2500 kilos
Total Power: 6 HP
Net / Gross Weight: 3000 / 3500 kilos
Shipping Volume: 6.0 m3

Standard Accessories: Electricals, Knives and a set of tools


VIDEO OF THREE KNIFE (3 EDGE) TRIMMING MACHINE


SEMI AUTOMATIC PLANT

Semi-Automatic Mechanical Paper Cutting Machine

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Model  SMC-36
Machine Size  36"
Length of Cut  36"
Width of Cut  36"
Pile Cut  4.5"
Cuts per Minute  28
Motor  3.0 HP
Gross Weight  1800 kgs.
Shipping Volume (m3)  3.75

Disc Ruling Machine - Double Sided Double Colour

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- It rules on both sides of the paper in one direction, either Straight-Graph or Stop, in one or two colour at a time
- Two Stop Arrangement
- Manual Feeding to the Machine
- Paper reems of 40 to 80 gsm can be fed. Machine does not accept reels. 
Model  DRM-36
Size  36" (900 mm)
Type  Two Side - Two Colour - Two Stop
Motor  2 HP
Net / Gross Weight  1500 / 2000 kgs.
Dimensions  1.7 x 2.1 x 2.4 m
Shipping Volume  8.6 m3

Book Stitching Machine - Power Operated

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Model  PST-1
Size  1"
Machine Throat - Saddle  12"
Machine Throat - Pad  11"
Machine Speed  180 Staples / Minute
Motor  1 HP
Net / Gross Weight  300 / 400 kgs.
Shipping Volume  1.5 m3

Book Pressing Machine - Four Pillar Type - Hand Operated

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Model  BPM-4
Size of Base  18" x 24"
Net / Gross Weight  200 / 350 kgs.
Dimensions  0.63 x 1.00 x 1.30 m
Shipping Volume  0.82 m3

Operators required for a Typical production of 11500 exercise books (notebooks) of 100 pages or 8000 books of 180 pages or 7000 books of 200 pages in 8 hours shift

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1. Ruling Machine:  One Operator
2. Cutting Machine:  One Operator
3. Stitching Machine:  One Operator
4. Binders:  Three (One to fold the paper after ruling, one to apply gum on title to fix on board and one to fix board on raw  book prepared after stitching or sewing
5. Helpers: Three (One for ruling machine and Two for cutting machine)
6. Packing and Dispatching:  One Person

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Maneklal and Sons (Exports)
237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Tel: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903 / 22679573
e-mail: sales@maneklalexports.com

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