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Diagrama de Flujo de Proceso: - Cargar los flejes de papel - Montar sobre los rodillos - Rociar el pegamento - Raspar el pegamento extra - Pegar los flejes de papel - Dar el ángulo - Cortar al largo requerido - Opcional - Cortar ranuras / muescas en 'V' para poder doblar los esquineros |
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Especificaciones:
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Equipo Incluido: 1. Slitting Machine (Maquina para cortar y re-bobinar el papel): It is used to slit the paper to the required width. In this machine, paper roll having 40" width and 36" diameter can be loaded and slitted. There will be 12 Sets of Top and cutters in this machine with adjustable arrangement. After slitting, Slitted reels will be rewound on two rewinding shaft. The Tension of rewinding can be adjusted by means of mechanical clutches. Master roll can also be adjusted in position and tension. Minimum 3 tons can be slit in one shift. Minimum width of slitting is 40 mm and maximum will be as per requirement. 2. Reel Holding Stand (Aparato porta-rollos): Reel Holding stand is used to hold and feed the paper properly into Glue Cascade system. The number of Stations for paper loading will be 10. Paper from 35 mm to 150 mm width can be loaded in this stand. It is made of MS angles and flats. It has bottom rollers to adjust to any position during operation. 3. Cascade Gluing System (Equipo para poner el pegamento): It is used to transfer the Glue from Glue tank to paper layers properly. In this system, there will be a Glue tank having stainless steel inner Jacket and MS outer jacket. Between these two jackets water will be there which will be heated to boil the Glue by means of electric heaters, if necessary. Glue will be pumped to Paper layers by Gearpump of capacity 110 litres per hour. Paper tension arrangement, Glue supply system and glue scrapper system to remove excess glue provided. 4a. Pre-Forming Machine (Maquina para pre-formar Esquineros): In this system, the paper layers are fed into rotating Rubber rollers and formed to the required thickness. Outer layer having low GSM (paper thickness) and low Glue Value is fed along with these papers by means of extra glue arrangement. In this machine, the required width and thickness is obtained. 4b. Forming machine (Maquina para fabricar Esquineros): After pre-forming , the papers are fed into forming machine which has three stations with big angular female and male rollers operated pneumatically. As the paper is fed through the machine, the angle is formed stage by stage and then it is passed to the shearing system Rollers are driven by a 5 HP DC motor with control. The speed can be adjusted by means of DC Drive. 5. On-Line Guillotine Shear Cutting Machine (Cizalla para cortar Esquineros): The formed edge protector is passed to the online Guillotine Shear. It cuts the edge protector to the required length. Shear is operated by a pneumatic cylinder which is actuated by an electric switch / sensor. 6. Fine Cutting and Wrap Around Punching Machine (Prensa para cortar el Esquinero al tamaño requerido / piezas pequeñas y tambien para hacer cortes a un lado de Esquinero para poder doblarlo en una forma redonda): This recuts the edge protector to the required length of small pieces and also does angle cutting if required so that the edge protected can be folded to make round shape In this system, a die is fitted into a 10 Ton Power press. 7. Compressor with 7.5 HP Motor (Compresor de Aire): Reciprocating Air Compressor with delivering capacity of 14.5 Cfm @ 12kgf/cm2 maximum working pressure with 7.5 HP Motor & Starter mounted on 220 Lit Air Receiver with std accessories |
 Slitting Machine (Maquina para cortar y re-bobinar el papel) |
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Proceso de fabricación: 1. Carga los flejes de papel de ancho requerido sobre el Reel Stand 2. Los papeles cargados sobre los rodillos y barras llegan al Glue Tank (tanque para pegar) 3. Los flejes de papel seria pegado por pegamento rociado (spray) sobre los flejes 4. Las cuchillas (knives) raspan el pegamento como requerido 5. El pegamento extra raspado por las cuchillas se regresa al tanque 6. Los flejes con pegamento están pegado sobre el Parchment Table y luego pasado por los rodillos (Angle Board Rolling Machine) para dar el ángulo 7. La maquina tiene dos calentadores entre los rodillos para dar fuerza a los esquineros 8. Los esquineros están cortados por el On Line Cutting Machine al largo requerido 9. La prensa (Power Press) esta utilizado para cortar ranuras / muescas en los esquineros para poder doblarlos |
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Materia Prima: 1. Semi Kraft Paper entre 120 y 180 GSM - BF 16/24 2. Kraft Board Paper entre 200 y 500 GSM - BF 14/16 3. Grey Board Paper entre 200 y 500 GSM - BF 14/16 4. Virgin Kraft Paper entre 150 y 200 GSM - BF 18/30 |
ENERGÍA REQUERIDA 1. Slitting Machine - 3 HP AC 2. Cascade Gluing system - 1.5 HP AC + 2 kW Heater 3. Pre-forming & Forming - 5 HP DC 4. Fine Cutting & Wrap Around Punching machine - 1.5 HP AC 5. Air Compressor - 7.5 HP AC |
Mano de Obra: Un operario principal Un operario para la Prensa Un Ayudante |
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A NUESTRA PÁGINA DE MAQUINARIA PARA PEQUEÑA Y MEDIANA INDUSTRIA |
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Maneklal and Sons (Exports) |
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