Soldadoras de Alambre

Micro Butt Welders Wire Butt Welders Upset Butt Welders Band Saw Blade Welders

Micro Butt Welders for Fine Wires

Top

Welding Process:
- The ends of the wires to be joined are 'prepared' on the special shearing attachment (optional)
- Welding current and initial up-set gap set according to the size of wire, the up-setting pressure being preset at works
- The wire ends are rigidly clamped by special quick acting clamps and viewed through an illuminated magnifying glass (optional), to ensure correct alignment of the wire ends
- By pushing the button, butt welding cycle is initiated and completed automatically by built-in controls
- Weld completed, the job is then declamped and annealed in the annealing device (optional), if necessary

Features:
- Specially designed for Butt Welding of ferrous and non-ferrous wires in the range of 0.30 to 2.50 mm diameter, to withstand subsequent drawing
- The automatic welding process ensures high tensile and uniform welds
- Upset Travel - Movable platen travel on two parallel guides
- Upset Pressure - Provided by a precision spring action on the movable platen, precalibrated
- Electrodes - Special wear resistant copper alloy electrodes provided with precision 'V' grooves, permit rapid and accurate alignment of wires
- Adjustment of welding current by 8 position rotary switch

Specifications:

Model: MBW-31 MBW-515 MBW-720 MBW-825 MBW-0308 MBW-0515 MBW-825c
Nominal Rating (KVA): 1 1 1 1 1 1 3
Input Volts: 230 230 230 230 230 230 230
Frequency (Hz): 50 50 50 50 50 50 50
Phase: 1 1 1 1 1 1 1
Fuse Rating: 6 6 6 6 6 6 13
Shearing attachment for range diameter (mm) 0.3 - 1.2 0.5 - 1.5 0.7 - 2.0 0.7 - 2.5 0.3 - 0.8 0.5 - 1.5 0.8 - 2.5
Dimensions (mm):  213 x 193 x 450
Net Weight: 15.5 20
WELDING DATA 
Material to be welded: Iron, Steel, Nickel Iron, Steel, Nickel Iron, Steel, Nickel Iron, Steel, Nickel Copper, Brass, Bronze, Aluminium Copper, Brass, Bronze, Aluminium Copper, HiCarbon, Aluminium, Mild Steel
Welding Range diameter (mm): 0.3 - 1.2 0.5 - 1.5 0.7 - 2.0 0.8 - 2.5 0.3 - 0.8 0.5 - 1.5 0.8 - 2.5

Wire Butt Welding Machine

Top

Welding Process:
- The welding operation on these machines is automatic and the settings are easy
- Electrode spacing is adjusted by a lever set against a plate calibrated for wire diameter
- Upsetting pressure is adjusted by means of a dial calibrated for wire dia.
- Welding current is selected by a rotary switch
- Wires to be joined should be cut straight, exactly at right angles and free from burrs
- Wire ends are clamped by spring loaded clamping device which can be opened singly or together by foot pedals
- Releasing the foot pedals leaves the wire clamped under adequate pressure
- By the push of the button, welding cycle is initiated and completed automatically by built-in controls
- Weld completed, the job is then declamped and annealed if necessary in the seperate annealing electrodes

Features:
- Upset Travel - Movable platen travel on two parallel guides
- Upset Pressure - Provided by a precision spring action on the movable platen
- Electrodes - Special wear resistant copper alloy electrodes provided with precision 'V' grooves, permit rapid and accurate alignment of wires
- Adjustment of welding current in 6 steps from 50% to 100% by rotary switch

Specifications:

Model: WBW-28 WBW-28C WBW-14 WBW-256
Max. Rating (KVA): 5 8 12 20
Duty Cycle at Max. Rating: 2% 0.73% 0.56% 0.45%
Input Volts: 400 400 400 400
Frequency (Hz): 50 50 50 50
Phase: 1 1 1 1
Fuse Rating: 10 10 15 15
Net Weight with optional movable stand: 57 64 64 64
Dimensions with optional movable stand (mm):  915 x 685 x 1120
WELDING DATA 
Material to be welded: Iron, Steel Alloy Steel and Carbon Steel Copper, Brass Light Alloys

Welding Range - wire diameter (mm):

Steel with less then 0.5% C, unalloyed 2 - 8 2 - 8 1 - 5 3 - 8
Steel with 0.5 to 1% C, alloyed -- 2 - 8 -- --
Copper 2 - 3 -- 1 - 4 2.5 - 6
Aluminium Light Metal 3 - 5 -- 1.5 - 6 4 - 7

Upset Butt Welding Machine

Top

Application:
- Suitable for upset but welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys

Features:
- Upset Travel - Movable platen travel on two parallel guides
- Upset Pressure - Provided by a precision spring action on the movable platen
- Clamps - Lever operated adjustable 'floating' steel clamps of precision quick acting design ensure firm preset clamping pressure. Release quick and easy.
- Electrodes - Special wear resistant copper alloy electrodes provided with precision 'V' grooves, permit rapid and accurate alignment of wires
- Adjustment of welding current by means of a 8 step rotary switch from 50% to 100%
- Electrode Spacing - Obtained with ease by a lever set against an indexing plate, adjusting in 10 steps
- Annealing Facility - Separate annealing electrodes with screw type clamps provided for ease and quick annealing of the welded job

Specifications

Welding Data

Model: UBW-415
Max. Rating (KVA): 20
Duty Cycle at Max. Rating: 5%
Input Volts: 400
Frequency (Hz): 50
Phase: 1
Fuse Rating (Amps): 40
Cable per phase (mm2): 10
Net Weight with optional trolley (kgs.): 155
Dimensions with optional trolley (mm):  710 x 675 x 1340
  H.C. M.S. Cu. Brass Aluminium
Wire Dia. in mm 4 - 10 4 - 15 4 - 8 4 - 10 5 - 10
Cross Section (mm2) 12 - 80 12 - 150 12 - 50 12 - 80 20 - 80
TPW* per hour 75 75 30 75 100

*TPW - Thermally Permissible Welds


VIDEO OF UPSET BUTT WELDING MACHINE


Band Saw Blade & Wire Butt Welding Machine

Top

Welding Process:
- The Saw Blades or Wire Ends to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment)
- Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width
- The blade ends are rigidly clamped in special quick acting clamps provided on the machine
- By depressing the welding lever, the welding process begins
- The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset). The welding current switches off automatically
- The job is declamped and the weld completed
ANNEALING: The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position.
- By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area.

Optional Equipment:
- Shearing Attachment: Special shears with arrangement for mounting on the front of the machine 
- Grinding Attachment: Mounted on top of the machine for removal of welded flash

Specifications:

Model: BBW-325 BBW-535 WBW-15
Job Band Saw Blades Band Saw Blades Wires
Band Saw Blade Width (mm): 3 to 25 5 to 35 --

Welding Wire Dia. Range (mm):

Iron & Steel -- -- 0.8 - 5
Copper -- -- 1 - 3
Aluminium -- -- 1.5 - 3
Nominal Capacity (KVA) 3 5 3
Grinder (KVA): 0.12 0.12 0.12
Input Voltage: 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz
Max. Current (Amps): 13 18 13
Duty Cycle at Max. Rating: 2% 2% 2%
Net / Gross Weight (kgs.): 25 / 35 28 / 38 25 / 35
Dimensions (mm):  275 x 235 x 225 275 x 255 x 225 275 x 235 x 225

A NUESTRA PÁGINA DE MAQUINARIA PARA PEQUEÑA Y MEDIANA INDUSTRIA

Back   Next


M&S Logo

Maneklal and Sons (Exports)
237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Telf.: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903 / 22679573
e-mail: ventas@maneklalexports.com

Home  Top