| Micro Butt Welders | Wire Butt Welders | Upset Butt Welders | Band Saw Blade Welders |
| Micro Butt Welders for Fine Wires |
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Welding Process: - The ends of the wires to be joined are 'prepared' on the special shearing attachment (optional) - Welding current and initial up-set gap set according to the size of wire, the up-setting pressure being preset at works - The wire ends are rigidly clamped by special quick acting clamps and viewed through an illuminated magnifying glass (optional), to ensure correct alignment of the wire ends - By pushing the button, butt welding cycle is initiated and completed automatically by built-in controls - Weld completed, the job is then declamped and annealed in the annealing device (optional), if necessary Features: |
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Specifications: |
| Model: | MBW-31 | MBW-515 | MBW-720 | MBW-825 | MBW-0308 | MBW-0515 | MBW-825c |
| Nominal Rating (KVA): | 1 | 1 | 1 | 1 | 1 | 1 | 3 |
| Input Volts: | 230 | 230 | 230 | 230 | 230 | 230 | 230 |
| Frequency (Hz): | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
| Phase: | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Fuse Rating: | 6 | 6 | 6 | 6 | 6 | 6 | 13 |
| Shearing attachment for range diameter (mm) | 0.3 - 1.2 | 0.5 - 1.5 | 0.7 - 2.0 | 0.7 - 2.5 | 0.3 - 0.8 | 0.5 - 1.5 | 0.8 - 2.5 |
| Dimensions (mm): | 213 x 193 x 450 | ||||||
| Net Weight: | 15.5 | 20 | |||||
| WELDING DATA | |||||||
| Material to be welded: | Iron, Steel, Nickel | Iron, Steel, Nickel | Iron, Steel, Nickel | Iron, Steel, Nickel | Copper, Brass, Bronze, Aluminium | Copper, Brass, Bronze, Aluminium | Copper, HiCarbon, Aluminium, Mild Steel |
| Welding Range diameter (mm): | 0.3 - 1.2 | 0.5 - 1.5 | 0.7 - 2.0 | 0.8 - 2.5 | 0.3 - 0.8 | 0.5 - 1.5 | 0.8 - 2.5 |
| Wire Butt Welding Machine |
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Welding Process: - The welding operation on these machines is automatic and the settings are easy - Electrode spacing is adjusted by a lever set against a plate calibrated for wire diameter - Upsetting pressure is adjusted by means of a dial calibrated for wire dia. - Welding current is selected by a rotary switch - Wires to be joined should be cut straight, exactly at right angles and free from burrs - Wire ends are clamped by spring loaded clamping device which can be opened singly or together by foot pedals - Releasing the foot pedals leaves the wire clamped under adequate pressure - By the push of the button, welding cycle is initiated and completed automatically by built-in controls - Weld completed, the job is then declamped and annealed if necessary in the seperate annealing electrodes |
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Features: |
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Specifications: |
| Model: | WBW-28 | WBW-28C | WBW-14 | WBW-256 | |
| Max. Rating (KVA): | 5 | 8 | 12 | 20 | |
| Duty Cycle at Max. Rating: | 2% | 0.73% | 0.56% | 0.45% | |
| Input Volts: | 400 | 400 | 400 | 400 | |
| Frequency (Hz): | 50 | 50 | 50 | 50 | |
| Phase: | 1 | 1 | 1 | 1 | |
| Fuse Rating: | 10 | 10 | 15 | 15 | |
| Net Weight with optional movable stand: | 57 | 64 | 64 | 64 | |
| Dimensions with optional movable stand (mm): | 915 x 685 x 1120 | ||||
| WELDING DATA | |||||
| Material to be welded: | Iron, Steel | Alloy Steel and Carbon Steel | Copper, Brass | Light Alloys | |
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Welding Range - wire diameter (mm): |
Steel with less then 0.5% C, unalloyed | 2 - 8 | 2 - 8 | 1 - 5 | 3 - 8 |
| Steel with 0.5 to 1% C, alloyed | -- | 2 - 8 | -- | -- | |
| Copper | 2 - 3 | -- | 1 - 4 | 2.5 - 6 | |
| Aluminium Light Metal | 3 - 5 | -- | 1.5 - 6 | 4 - 7 | |
| Upset Butt Welding Machine |
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Application: - Suitable for upset but welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys Features: |
| Specifications |
Welding Data |
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*TPW - Thermally Permissible Welds |
| Band Saw Blade & Wire Butt Welding Machine |
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Welding Process: - The Saw Blades or Wire Ends to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment) - Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width - The blade ends are rigidly clamped in special quick acting clamps provided on the machine - By depressing the welding lever, the welding process begins - The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset). The welding current switches off automatically - The job is declamped and the weld completed ANNEALING: The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position. - By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area. Optional Equipment: |
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Specifications: |
| Model: | BBW-325 | BBW-535 | WBW-15 | |
| Job | Band Saw Blades | Band Saw Blades | Wires | |
| Band Saw Blade Width (mm): | 3 to 25 | 5 to 35 | -- | |
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Welding Wire Dia. Range (mm): |
Iron & Steel | -- | -- | 0.8 - 5 |
| Copper | -- | -- | 1 - 3 | |
| Aluminium | -- | -- | 1.5 - 3 | |
| Nominal Capacity (KVA) | 3 | 5 | 3 | |
| Grinder (KVA): | 0.12 | 0.12 | 0.12 | |
| Input Voltage: | 230 V / 50 Hz | 230 V / 50 Hz | 230 V / 50 Hz | |
| Max. Current (Amps): | 13 | 18 | 13 | |
| Duty Cycle at Max. Rating: | 2% | 2% | 2% | |
| Net / Gross Weight (kgs.): | 25 / 35 | 28 / 38 | 25 / 35 | |
| Dimensions (mm): | 275 x 235 x 225 | 275 x 255 x 225 | 275 x 235 x 225 | |
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A NUESTRA PÁGINA DE MAQUINARIA PARA PEQUEÑA Y MEDIANA INDUSTRIA |
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Maneklal and Sons (Exports) |