Machinery For Making
Welding Electrodes

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Extruder Press - Wire Feeder & Conveyor with Wet Mixer - In Line


Extruder Press


Wire Feeder


Conveyor

Specifications:
Capacity per Shift (8 hours): ONE TON THREE TONS FIVE TONS
Dry Mixer Model: DM-200 DM-300 DM-500
Pan Diameter x Length: 550 x 1000 mm 600 x 1000 mm 650 x 1500 mm
Top Door Opening: 550 x 1000 mm 300 x 1000 mm 600 x 1500 mm
Discharge Door: 225 x 225 mm 225 x 225 mm 225 x 225 mm
Motor: 2 HP 3 HP 5 HP
Gear Box: SAU 337 SAU 337 U4
Wet Mixer Model: WM-35 WM-75 WM-125
Shell Diameter x Height: 1000 x 450 mm 1100 x 450 mm 1250 x 500 mm
Wheel Diameter: 350 x 90 mm 350 x 90 mm 500 x 110 mm
Motor: 3 HP 7.5 HP 10 HP
Gear Box: 337 V4 V5
Slug Press Model: SP-6 SP-6 SP-12
Normal Press Capacity: 6 Tons 6 Tons 12 Tons
Operating Pressure: 120 kg/cm2 120 kg/cm2 150 kg/cm2
Oil Cylinder Bore: 80 mm 80 mm 125 mm
Piston Rod Diameter: 45 mm 45 mm 60 mm
Flux Cylinder Bore: 90 mm 90 mm 125 mm
Unit Pressure on Flux (max): 80 kg/cm2 80 kg/cm2 100 kg/cm2
Slug Height: 120 mm 120 mm 150 mm
Pump Motor: 2 HP 2 HP 3 HP
Pump Capacity: 8 Ltr / min 8 Ltr / min 15 Ltr / min
Wire Feeder Model: WF-1 WF-2 WF-3
Range of Wire Diameter: 2.5 to 5.0 mm 2.5 to 5.0 mm 2.5 to 6.3 mm
Length of Wire: 250 – 450 mm 250 – 450 mm 250 – 450 mm
Max. Wire Feeding Speed: 300 pcs / min 300 pcs / min 600 pcs / min
Hopper Capacity: 250 kilos 250 kilos 250 kilos
Motor: 2 HP 3 HP 5 HP
Adj. Motor: -- 0.75 HP 0.75 HP
Extruder Model: EP-50 EP-75 EP-125
Total Press Capacity: 50 Tons 75 Tons 125 Tons
Hydraulic Operating Pressure: 160 kg/cm2 160 kg/cm2 180 kg/cm2
Unit Pressure on Flux: 580 kg/cm2 580 kg/cm2 700 kg/cm2
Hydraulic Cylinder Bore: 210 mm 225 mm 300 mm
Total Ram Stroke: 900 mm 900 mm 1100 mm
Extrusion Cylinder Bore: 92 mm 102 mm 127 mm
Pump Capacity: 24 Ltr / min 12/36 Ltr / min 20/50 Ltr / min
Pump Motor: 5 HP 7.5 HP 20 HP
Conveyor Model: 2T 2T 5T
Range of Wire Diameter: 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm
Length: 350 to 450 mm 350 to 450 mm 350 to 450 mm
Drive Conveyor: 2 HP 2 HP 2 HP
Brushing: 0.5 HP 0.75 HP 0.75 HP x 2
Tip End Cleaning: 0.5 HP 0.75 HP 0.75 HP
Transverse Conveyor: 0.5 HP 0.75 HP 0.75 HP
Unloading Conveyor: -- -- 1 HP
Wire Straightening & Cutting Machine Model: LT-100 LT-200 LT-200
Wire Diameter: 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm
Cuts / Length: 250 to 450 mm 250 to 450 mm 250 to 450 mm
Cuts / Minute: 100 to 150 nos. 100 to 200 nos. 100 to 200 nos.
No. of Straightening Dies: 5 5 5
Straightening Spinner Motor: 5 HP 5 HP 5 HP
Cutting Gauge Motor: 0.75 HP 1 HP 1 HP
Feeder Motor: -- 2 HP 2 HP
Baking Oven Model: BO-2/24 BO-2/32 BO-2/42
Chamber Size (W x D x H): 1.5 x 1.5 x 1.65 m 1.5 x 1.5 x 1.65 m 1.5 x 1.5 x 1.75 m
Max. Temperature: 350o C 350o C 500o C
Heater Coils: 24 HP 32 HP 42 HP
Blower Motor: 1 HP 2 HP 2 HP


VIDEO OF THE WELDING ELECTRODE PLANT


Dry Mixer


Wet Mixer


Wire Straightening and Cutting Machine


Briqueting /Slug Press


Electrode Baking Oven


Shrink Packing Machine

Concentricity Tester


Apart from the above machines, the Electrode Plant also requires a Wire Drawing Line to draw wire from 5.5 mm or 6.0 mm Rods down to 3.15 / 2.5 mm wire. For details on the Wire Drawing Line, kindly follow this LINK


TO OUR PAGE ON SMALL SCALE INDUSTRY PROJECTS

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Maneklal and Sons (Exports)
237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Tel: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903 / 22679573
e-mail: sales@maneklalexports.com

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