Machinery For Making
Welding Electrodes

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In Line:
Wire Feeder - Extruder Press - Conveyor - Electrode Name Printing Unit


Extruder Press


Extruder Press

Wire Feeder

Briqueting /Slug Press

Control Panel

Control Panel
Specifications:
Capacity per Shift (8 hours): ONE TON THREE TONS FIVE TONS
Dry Mixer Model: DM-200 DM-300 DM-500
Pan Diameter x Length: 550 x 1000 mm 600 x 1000 mm 650 x 1500 mm
Top Door Opening: 550 x 1000 mm 300 x 1000 mm 600 x 1500 mm
Discharge Door: 225 x 225 mm 225 x 225 mm 225 x 225 mm
Motor: 2 HP 3 HP 5 HP
Gear Box: SAU 337 SAU 337 U4
Wet Mixer Model: WM-35 WM-75 WM-125
Shell Diameter x Height: 1000 x 450 mm 1100 x 450 mm 1250 x 500 mm
Wheel Diameter: 350 x 90 mm 350 x 90 mm 500 x 110 mm
Motor: 3 HP 7.5 HP 10 HP
Gear Box: 337 V4 V5
Slug Press Model: SP-6 SP-6 SP-12
Normal Press Capacity: 6 Tons 6 Tons 12 Tons
Operating Pressure: 120 kg/cm2 120 kg/cm2 150 kg/cm2
Oil Cylinder Bore: 80 mm 80 mm 125 mm
Piston Rod Diameter: 45 mm 45 mm 60 mm
Flux Cylinder Bore: 90 mm 90 mm 125 mm
Unit Pressure on Flux (max): 80 kg/cm2 80 kg/cm2 100 kg/cm2
Slug Height: 120 mm 120 mm 150 mm
Pump Motor: 2 HP 2 HP 3 HP
Pump Capacity: 8 Ltr / min 8 Ltr / min 15 Ltr / min
Wire Feeder Model: WF-1 WF-2 WF-3
Range of Wire Diameter: 2.5 to 5.0 mm 2.5 to 5.0 mm 2.5 to 6.3 mm
Length of Wire: 250 – 450 mm 250 – 450 mm 250 – 450 mm
Max. Wire Feeding Speed: 300 pcs / min 300 pcs / min 600 pcs / min
Hopper Capacity: 250 kilos 250 kilos 250 kilos
Motor: 2 HP 3 HP 5 HP
Adj. Motor: -- 0.75 HP 0.75 HP
Extruder Model: EP-50 EP-75 EP-125
Total Press Capacity: 50 Tons 75 Tons 125 Tons
Hydraulic Operating Pressure: 160 kg/cm2 160 kg/cm2 180 kg/cm2
Unit Pressure on Flux: 580 kg/cm2 580 kg/cm2 700 kg/cm2
Hydraulic Cylinder Bore: 210 mm 225 mm 300 mm
Total Ram Stroke: 900 mm 900 mm 1100 mm
Extrusion Cylinder Bore: 92 mm 102 mm 127 mm
Pump Capacity: 24 Ltr / min 12/36 Ltr / min 20/50 Ltr / min
Pump Motor: 5 HP 7.5 HP 20 HP
Conveyor Model: 2T 2T 5T
Range of Wire Diameter: 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm
Length: 350 to 450 mm 350 to 450 mm 350 to 450 mm
Drive Conveyor: 2 HP 2 HP 2 HP
Brushing: 0.5 HP 0.75 HP 0.75 HP x 2
Tip End Cleaning: 0.5 HP 0.75 HP 0.75 HP
Transverse Conveyor: 0.5 HP 0.75 HP 0.75 HP
Unloading Conveyor: -- -- 1 HP
Wire Straightening & Cutting Machine Model: LT-100 LT-200 LT-200
Wire Diameter: 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm
Cuts / Length: 250 to 450 mm 250 to 450 mm 250 to 450 mm
Cuts / Minute: 100 to 150 nos. 100 to 200 nos. 100 to 200 nos.
No. of Straightening Dies: 5 5 5
Straightening Spinner Motor: 5 HP 5 HP 5 HP
Cutting Gauge Motor: 0.75 HP 1 HP 1 HP
Feeder Motor: -- 2 HP 2 HP
Baking Oven Model: BO-2/24 BO-2/32 BO-2/42
Chamber Size (W x D x H): 1.5 x 1.5 x 1.65 m 1.5 x 1.5 x 1.65 m 1.5 x 1.5 x 1.75 m
Max. Temperature: 350o C 350o C 500o C
Heater Coils: 24 HP 32 HP 42 HP
Blower Motor: 1 HP 2 HP 2 HP


VIDEO 1 OF THE WELDING ELECTRODE PLANT


VIDEO 2 OF THE WELDING ELECTRODE PLANT


Conveyor


Wet De-Coating Machine


Wet De-Coating Machine


Electrode Name Printing Unit


Dry Mixer


Wet Mixer


Wet Mixer


Wire Straightening and Cutting Machine


Electrode Baking Oven


Shrink Packing Machine

Concentricity Tester


Apart from the above machines, the Electrode Plant also requires a Wire Drawing Line to draw wire from 5.5 mm or 6.0 mm Rods down to 3.15 / 2.5 mm wire. For details on the Wire Drawing Line, kindly follow this LINK


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Maneklal and Sons (Exports)
237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Tel: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com

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